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300 Blackout drywall penetration tests

8,380 Views | 36 Replies | Last: 1 mo ago by BenderRodriguez
BenderRodriguez
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A thread last year ( Home defense thread) sent me down a rabbit hole looking for interior wall testing of 300blk ammunition. I couldn't find much, so I decided to do a bit of "Box of Truth" style testing myself.

Disclaimers, caveats and thank yous to start with:

This is a drywall penetration test of a few supersonic and subsonic 300blk commercial loadings from several different barrel lengths of 300blk chambered firearms. We also shot a 77gr OTM 5.56 from a 10.3 AR and 124gr Federal HST from a Glock 47 as comparison points.

The four walls used for testing are made of 2x4s on 16" centers with sheetrock on the front and back, typical of American home construction interior walls. The walls were spaced 10 feet apart, and the first wall was shot from 10 feet away with a 5.5" 1:5 Twist 300blk MCX Rattler and a 9" 1:5 twist 300blk MCX Virtus. When we got interesting results or discrepancies between the 5.5 and 9 data, we also conducted a third test using Jim's 7" AR-15 in 300blk. The goal was to determine if any 300blk loading tested, supersonic or subsonic, could perform similarly to 77gr OTM 5.56.

Why compare to 5.56? I'll leave a quote from Dr. Gary Roberts here to explain:
Quote:

Given the widespread availability of this information for over a decade, I am shockingly surprised to read about the "overpenetration" with "high powered assault rifles". In this day and age anyone who is spouting this BS needs to be horsewhipped… Several respected organizations have done structural wall testing, including the FBI, CHP, and IWBA. In our IWBA and CHP testing, replicas of standard construction interior walls were fabricated using two pieces of 1/2 thick dry wall cut in 12 x 24 segments and mounted four inches apart using 2 x 4 fir studs and 1.5 dry wall screws. Five rounds of each load were first fired into bare gelatin to serve as controls. Then 5 shots of each load were shot through interior wall segments into gelatin blocks placed a set distance behind the intermediate barriers various distances have been tested, typically ranging from 1 to 10 feet.


Generally, common service caliber JHP bullets failed to expand and had very deep, excessive penetration after passing through the interior wall, due to plugging of the hollow point. With the hollow point plugged, the bullets performed nearly identically to FMJ pistol bullets. The terminal performance of the 12 ga. 00 buckshot and slugs was not altered by passing through interior wall replicas, with penetration and deformation nearly identical with their performance in bare gelatin. Likewise, .308 rounds were not usually effected by the presence of an interior wall intermediate barrier.


With one exception, the majority of the 5.56 mm/.223 loads, including M855 62 gr "green-tip" FMJ, which were fired through interior walls demonstrated either minimal changes in terminal performance compared with bare gelatin or reduced penetration. The major exception were 55 gr M193 style FMJ projectiles which exhibited minimal fragmentation and deformation after first passing through interior wall replicas and hence penetrated deeper than in bare gel.


Since all of the 5.56 mm/.223 bullets fired through the interior wall had significantly less penetration than 9 mm, .40 S&W, .45 ACP, and 12 ga. shotgun projectiles which were fired through an interior wall, stray 5.56 mm/.223 bullets seem to offer a reduced risk of injuring innocent bystanders and an inherent reduced risk of civil litigation in situations where bullets miss their intended target and enter or exit structures. As such, 5.56mm/.223 caliber weapons may be safer to use in CQB situations and crowded urban environments than service caliber handguns or 12 ga. weapons.


Obviously, it is important to keep in mind that purpose built barrier blind 5.56 mm/.223 projectiles, such as the 55 & 62 gr Federal Tactical JSP's and the Nosler 60 gr Partition, will offer deeper penetration than fragmenting designs and may exit.


That being said, this is not a "which round is best", "why x is great and y is trash", "this is the only ammo you should use for home defense", or anything else. It's just data on how some 300blk behaved in the worst possible barrier to rely on, an empty interior wall of a standard American home. I'm not telling you what to use or not use. You're an adult. Use your brain and make your own decisions.

If you take nothing else from this test, trust that everything that can stop a threat can penetrate multiple interior walls. Train hard and don't miss, whatever you're using. But since you are legally and morally responsible for that bullet, wherever it ends up, I think more information and testing is better to rely on than anecdotes and gunshop counter mythos.

As a final disclaimer, I'm not a ballistics professional, been there done that operator, or any other credential to use as an appeal to authority, just a Texan with a gun, questions, and time to ask them on the range. Comments or opinions on round performance are possibly dumb and certainly my own, and no ammo company provided anything to me, much less know or care that I exist.

Most importantly, a huge thank you to jrb2019/Sheepdog. Without him, this would not have happened, period. He built the walls, volunteered his personal range, used his chronograph and spent several hours with me poking holes in sheetrock and recording the results. Can't thank him enough.

I have broken the testing footage into individual videos for each cartridge, so you're not stuck scrolling through 20 minutes of video if theres a specific load that you're interested in seeing. That also lets me add a few thoughts in between videos on the results we saw.

I hope this is informational or if nothing else, mildly entertaining viewing. Thanks for checking it out.

The test set up:






The guns:



A few of the test rounds: 110gr Barnes Tac-Tx, 85gr Spicy Boi, 188gr Selous, 200gr Slow Papi


First, the 77gr OTM 5.56 that I wanted to compare to:


77gr imi razorcore open tip match bullet from 10.3" AR: 2383 fps.

Already yawing exiting first wall, tumbling in 2 and 3, horizontal in 4 and in target beyond. This kind of yaw/tumbling and the resulting velocity loss is exactly what I was hoping to find in a 300blk loading as well, and the reason the AR in 5.56 is the CQB/SWAT/Home Defense standard it is today…good terminal effects with reduced (not zero) risk to bystanders after passing through an intermediate barrier.



We actually shot the 9mm test last, but I wanted to put it up top here to give the other end of the performance spectrum before we get into the 300blk tests.



9mm HST penetrated cleanly through all four walls, no yaw, tumble, deflection, expansion...just penetration. Spoiler alert: some of the 300blk tests are going to look real similar to this one.

Both our 5.56 and 9mm results were similar to tests done by others, with no real surprises.

Moving on to the meat and potatoes of the testing with supersonic 300blk loads, starting with one of my favorite loads, 110gr Barnes Tac-Tx.



Tac-Tx penetrated well with minimal yaw or deflection. Bullet started to open a little but that had very little impact on velocity or direction. This tracks with other testing I've seen of other 30cal projectiles like 7.62x39, which tend to move through drywall with minimal deflection and therefore likely retain most of their velocity, and is how I was afraid all of the 300blk loads were going to perform.

Next up, 110gr Hornady Vmax.


The vmax did fragment into 3 pieces in the 9" gun, but continued to penetrate well after fragmenting. In the 5.5" gun we saw no opening of bullet, tumbling or deflection, just straight through the walls.

The next load was one I was super interested to see, Phantom Defense 85gr Spicy Boi.


The 85gr velocities were very impressive, as was expanding some in just dry wall. Zero yaw or deflection though. Probably a great round on target, but does not limit overpenetration risk. Would love to see how it does as a hunting round though.

Moving onto the subsonic ammo, starting with 220gr Sig OTM.


Punched right through with the 9" gun, very similar to 9mm performance. Lowered velocity out of the 5.5" seemed to induce some yaw/tumble. This was the first test other than 110gr Vmax where we had different performance from 9" and 5.5" barrels, and made me feel slightly less crazy for wanting to test both.

Next up, 188gr Selous Expander from Discrete Ballistics.


Like the 85gr spicy boi, positive to see expansion even in just drywall, but little yaw or deviation other than after the 4th wall for the 9". 9" also opened noticeably more than 5.5". Neat that 70 fps can make that big a difference in how much the round expands.



On to 205gr Sig Varmint Tip


Wild deflection first test. Bullets do weird things when they hit stuff, even easy to go through stuff like drywall.. The projectile hit the berm backwards and was embedded inch or so in the railroad tie so velocity was significantly slowed. Sideways impacts show good velocity shedding, but I have some questions about terminal effect on intended target. Slowest moving projectile all day, one anomalous chrono reading as well. Bad data, huge SD of round? Not sure. Would really like to see how good this round is for hunters, wall performance was promising.

Red circle where we found the round stuck in the berm:


Recovered bullet:


124gr 9mm and 205gr 300blk impacts next to each other:


200gr Phantom Defense Slow Papi


Velocity was great. Keeping it barely subsonic. It was running hotter from the Rattler than some rounds from the 9" gun. Would love to see performance on hogs. Walls did exactly nothing to slow it down though.

Last round we tested was 190gr Hornady Sub-X


Really promising that it tumbles quickly. Similar to the sig 205 grain, would love input from people who have used it on hogs/etc regarding terminal performance, because it did very well tumbling and slowing down after hitting drywall.

Here's the round that hit the stud in wall three and we found on the ground behind wall four.


Ending thoughts:


There were absolutely a couple interesting things we learned in testing. The Phantom Defense loads are absolutely smoking velocity wise. Their loads in the 5.5" Rattler were moving faster than most other loads out of the 9" MCX in both supersonic and subsonic loadings. Thats wild. The 85gr load also expanded some in just drywall. It may have not outperformed 77gr OTM on this test but I'd love to try it on hogs.

Speaking of expansion it was neat to see Discrete Ballistics 188gr Selous open up with both barrel lengths in just drywall, and the difference in expansion based on barrel length/velocity.

The 205gr Sig and the 190gr Sub X were both the slowest subs we tried and the best at tumbling/velocity shedding. If anyone has lots of experience with either of these rounds on hogs/deer/wendigos let me know because if they have good terminal performance they did well in this testing and look like interesting options.

And I'm glad we tested 77gr OTM 5.56 and 124gr 9mm HST, which both performed as expected based on lots of testing other people have done. They gave us really good benchmarks to judge from on opposite ends of the spectrum.

We had a few promising results from 190gr Sub-X and 205gr Sig Varmint loads. Just as one more point of comparison (and I know KE is not the end all be all to measure ballistic effectiveness).

77gr 5.56 @ 2383 fps: 971 ft.lbf
205gr 300blk @ 978 fps: 435 ft.lbf
190gr 300blk @ 1005 fps: 426 ft.lbf
124gr 9mm @ 1130 fps: 352 ft.lbf

For me, given the proven track record of 77gr OTM 5.56, I'm going to be sticking with it in my personal home defense AR. But it was a lot of fun testing out some of the 300blk options, and its nice to know what loads I should use in my MCX if overpenetration is a concern.

Hope this was educational/entertaining for yall. Thanks again to jrb2019, and if he has any thoughts I missed I hope he chimes in.




drummer0415
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AG
In b4 the fudds find some reason to tell you that their 9mm is still safer and/or better.




Great write up. Thanks to both of you for taking the time to do all of that.
oh no
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wow. you put a lot of solid work into this testing. nice job.


I personally bought 300blk for my first rifle, thinking with a suppressor and subsonic ammo, it would be easy on our own ears and considerate to neighbors as the kids and I plink and practice a lot.. plus, subsonic offering the possibility of potential follow-up shots on hogs.. but alas, I don't know diddly squat and I've had the damnedest time getting it to cycle reliably, guessing too much gas with the can on.
O.G.
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Great info, thanks for sharing.
Sheepdog
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Thanks to Bender for compiling all of the data, video and his excellent write up. He spent a lot more time and intellectual energy on it than I did building a few walls! I too will be staying with the 77gr 5.56 for the HD AR. If I get a chance relatively soon I'll try the 190gr SubX and 205gr Sig loads on pigs. Always more to learn!
www.sheepdogmarksmanship.com
Gunny456
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Many, Many thanks to both you, Bender and Sheepdog for sharing this. Great job. Tremendous info.
I can't wait to show this to some folks.
Again. Much obliged to both of you!!
GasPasser97
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So which load would you run in a 300BO?
aggiec05
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Great to see the data here! Your call out that nothing beats training, which I need to do a lot more of.....is spot on.
I wondered about employing my Extar EP9 as my new HD gun, but may consider sticking with a 10.5 5.56 / 9mm pistol.
rab79
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AG
Paul Harrell would be proud of you.
BenderRodriguez
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rab79 said:

Paul Harrell would be proud of you.


More inspired by Ol Painless's Box of Truth tests back in the day on Arfcom than anything else.
Slicer97
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drummer0415 said:

In b4 the fudds find some reason to tell you that their 9mm is still safer and/or better.




Great write up. Thanks to both of you for taking the time to do all of that.
Pshhh......we fudds prefer .45 ACP to 9mm cuz muh stoppin' pire an' all.

It's nice to see someone take the time and effort to actually test things out. Well done, OP.
OnlyForNow
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This is an awesome compilation of data and testing.

And while I fully understand the results of penetration and the FPS, I think the biggest point is that you have penetration through all 4 walls with all the firearms and ammo tested; and the other test presented/quoted showed that all penetrated ballistics gel.

moral of the story, aim at your target - know what's beyond (right?)


to Bender and Sheepdog, any interest in doing this again and shooting through a medium (bad guy sim) before it gets to the dry wall sections?
aggiesundevil4
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Great write up. I have 556 and 300 blk for home defense, and having all kids bedrooms upstairs and my bedroom downstairs solves 99% of the concern/premise on overpenetration, but still very good info to know!
BenderRodriguez
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GasPasser97 said:

So which load would you run in a 300BO?

That's a tough question.

The most interesting thing we saw in my mind was that there really wasn't a good general rule I could make about what a bullet would do based on either velocity or construction, we had some very different results out of rounds I would have expected to perform similarly.

I guess if over penetration was my primary concern, it would have to be 190gr Sub-X. It tumbled and shed velocity more consistently than anything else.

If terminal performance was my primary concern, I'd go with the 85gr Spicy Boi. It was going faster out of the 5.5" Rattler than either 110gr Tac-Tx or 110gr Vmax were moving from the 9" gun, and it was starting to expand in just drywall. Would just have to be extra aware of target and what is beyond, just like if I was using anything else other than a 5.56 AR.

Which really just brings me back to why I really like the 77gr OTM in a 5.56 AR for home defense. Nothing else combines terminal effectiveness and reduced over penetration quite like it, including 300blk (unfortunately).
BenderRodriguez
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OnlyForNow said:

moral of the story, aim at your target - know what's beyond (right?)


to Bender and Sheepdog, any interest in doing this again and shooting through a medium (bad guy sim) before it gets to the dry wall sections?

Yep, that's always the moral, which is why I mentioned it in the OP, and what annoys me so much about the dual myths of 1) you don't have to aim shotguns and 2) shotguns don't overpenetrate.

There are a ton of good videos out there doing ballistic gel testing of the 300blk loads, and I'm not sure I've seen a 300blk load yet in ballistic gel where it was seriously over penetrating beyond the FBI gel standards, so I don't think its a test that we really need to do.

We did this test only because I hadn't really seen anyone else comprehensively test a lot of 300blk in drywall Box of Truth style.

If I repeat it, I think different 300blk loads would be my primary interest over adding ballistic gel.
O.G.
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Bender,

Have you ever tested out Lehigh Defense, or know of a good unbiased test/results?

Edit: any caliber really but specifically 9mm
BenderRodriguez
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aggiesundevil4 said:

Great write up. I have 556 and 300 blk for home defense, and having all kids bedrooms upstairs and my bedroom downstairs solves 99% of the concern/premise on overpenetration, but still very good info to know!

That does help a lot. I'm not in the same situation, which is part of my interest in this kind of testing.

I think everyone should spend an hour sometime walking around their house just thinking about what's behind each wall from every room, most likely entry points, etc just to get a general idea of where the "no shoot" zones/positions are for their individual situation.

While its dark, the dog is going nuts and you hear glass breaking is not the right time to start wondering about that kind of stuff.

BenderRodriguez
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Sheepdog said:

Thanks to Bender for compiling all of the data, video and his excellent write up. He spent a lot more time and intellectual energy on it than I did building a few walls! I too will be staying with the 77gr 5.56 for the HD AR. If I get a chance relatively soon I'll try the 190gr SubX and 205gr Sig loads on pigs. Always more to learn!

Thank you again for everything!
OnlyForNow
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AG
100%!

Just thought about where windows are (1-story house), but separate "wings" for the master bedroom versus the rest. But those windows are basically pointing at each other.



And on your reply to mine, have they shot through gel and into sheetrock in those other tests, or is it straight penetration into/through gel?
rab79
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OnlyForNow said:

100%!

Just thought about where windows are (1-story house), but separate "wings" for the master bedroom versus the rest. But those windows are basically pointing at each other.



And on your reply to mine, have they shot through gel and into sheetrock in those other tests, or is it straight penetration into/through gel?

All the penetration testing on structures I have seen is into the structure first, most of the tests on "soft" target penetration with home defense weapons pretty much show center mass hits degrade velocity and condition of the projectile sufficiently that structure penetration isn't a concern.
Unless of course you are using a fmj in a hunting caliber but that kind of takes you out of the normal home defense weapon category. But now I want to go search the interweb for .22 LR and magnum penetration testing.
BenderRodriguez
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O.G. said:

Bender,

Have you ever tested out Lehigh Defense, or know of a good unbiased test/results?

Edit: any caliber really but specifically 9mm

No experience, sorry
BenderRodriguez
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rab79 said:



most of the tests on "soft" target penetration with home defense weapons pretty much show center mass hits degrade velocity and condition of the projectile sufficiently that structure penetration isn't a concern.

Same. The real trick is being competent enough to make sure you're hitting the threat and only the threat while stressed, sleepy, and likely in the dark.
TarponChaser
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The depth of your 'tism is impressive sir. Huzzah.
BenderRodriguez
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TarponChaser said:

The depth of your 'tism is impressive sir. Huzzah.


Deep, wide, undiagnosed and untreated.
O.G.
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BenderRodriguez said:

rab79 said:



most of the tests on "soft" target penetration with home defense weapons pretty much show center mass hits degrade velocity and condition of the projectile sufficiently that structure penetration isn't a concern.

Same. The real trick is being competent enough to make sure you're hitting the threat and only the threat while stressed, sleepy, and likely in the dark.
This. 100%.

This is why my gun light is only 300 or so lumens. I learned during Covid one night when I lit up the 1000lumen surefire at 2am, that a virtual spotlight, reflecting off of family pictures, white walls etc, when you are half asleep is bad news.

In the time it takes for your eyes to adjust, the entire fight could already be over.
OnlyForNow
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As a follow up, is anyone able to see fairly quickly in the dark when you first wake up in the middle of the night?

I swear my wife could immediately sit down and sew without lights on if she was to wake up at 1 am.

Me on the other hand, I'm worthless, plus i gotta find my glasses.
Hoyt Ag
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OnlyForNow said:

As a follow up, is anyone able to see fairly quickly in the dark when you first wake up in the middle of the night?

I swear my wife could immediately sit down and sew without lights on if she was to wake up at 1 am.

Me on the other hand, I'm worthless, plus i gotta find my glasses.
I like to think I am. I have managed large facilities for 15 years now and am on call 24/7. My phone never shuts off. So when one of my power plants trips or has an issue, I am alert anytime the phone rings. Hell, if my 100lb cur dog gets up in middle of the night and shakes, I hear his collar the instant he starts. These sleep habits will probably catch up to me down the road, as I only sleep 4 or 5 hours anyways.
BenderRodriguez
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O.G. said:



This is why my gun light is only 300 or so lumens. I learned during Covid one night when I lit up the 1000lumen surefire at 2am, that a virtual spotlight, reflecting off of family pictures, white walls etc, when you are half asleep is bad news.

I'm in the "bright as possible" camp. The light on my HD rifle is a 1000 lumen Cloud Defensive light.



Because its a very bright light, I can keep it pointed down in a low ready, hit the light and illuminate the whole room. This gives me a chance to ID someone in the dark without pointing a gun at them. Since someone wandering around my house at night is hopefully a family member, I like the ability to see who it is without pointing a gun at them.

We also ran a little test during the night portion of a class I took a year or two back. One guy went downrange with his phone and an unloaded pistol. He then faced uprange and turned the light on his phone on. We were all allowed to use our handheld lights (ranging from probably 150 lumens on up) to see if we could determine whether or not he was holding a gun, something else, or nothing at all in his other hand behind his illuminated phone.

The amount of power needed to push past his measly phone light and see if he was holding a gun or not behind it was...illuminating.
O.G.
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BenderRodriguez said:

O.G. said:



This is why my gun light is only 300 or so lumens. I learned during Covid one night when I lit up the 1000lumen surefire at 2am, that a virtual spotlight, reflecting off of family pictures, white walls etc, when you are half asleep is bad news.

I'm in the "bright as possible" camp. The light on my HD rifle is a 1000 lumen Cloud Defensive light.



Because its a very bright light, I can keep it pointed down in a low ready, hit the light and illuminate the whole room. This gives me a chance to ID someone in the dark without pointing a gun at them. Since someone wandering around my house at night is hopefully a family member, I like the ability to see who it is without pointing a gun at them.

We also ran a little test during the night portion of a class I took a year or two back. One guy went downrange with his phone and an unloaded pistol. He then faced uprange and turned the light on his phone on. We were all allowed to use our handheld lights (ranging from probably 150 lumens on up) to see if we could determine whether or not he was holding a gun, something else, or nothing at all in his other hand behind his illuminated phone.

The amount of power needed to push past his measly phone light and see if he was holding a gun or not behind it was...illuminating.
Phone lights really are pretty useless in real emergencies. 100% agree there.

The light on my rifle is brighter than the one one my handgun, and I have a hand held surefire that is brighter than all of them....but....startling awake at 2am, eyes not adjusted well etc. (This may also be because I'm in the over 50 crowd now) From experience I can tell you that a super bright light in the first 30seconds to a minute after waking up is brutal. Even pointed down etc.

The eggshell white paint in most homes, pictures on the wall, windows, mirrors etc, can send more of that light back at you than you want.

This is difficult to train for (being dead asleep then waking up/grabbing a gun etc), so I've done it to myself on purpose a few times, which is why I went with low light on the handgun thats next to the bed.
Serious Lee
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good stuff. with a better presentation and some video editing, this seems like something you could/should get compensated for.

i guess i missed it, but why do you prefer the heavier 5.56 rounds than the more common 55grain? less penetration?
BenderRodriguez
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Serious Lee said:

good stuff. with a better presentation and some video editing, this seems like something you could/should get compensated for.

i guess i missed it, but why do you prefer the heavier 5.56 rounds than the more common 55grain? less penetration?

The 55gr 193 clones tend to behave more like other rifle bullets that don't tumble, unlike other 5.56 loads. From the quote in the OP:

Quote:

The major exception were 55 gr M193 style FMJ projectiles which exhibited minimal fragmentation and deformation after first passing through interior wall

As for compensation/doing the youtube guntube thing....man. All I did was trim down some clips and add a few title inserts, and it still took me two days to edit and upload those videos. I can't imagine the time required to properly edit audio, visual etc to make an actual good looking youtube presentation. I have two sons doing school/sports/etc....it took me months to find time to actually get this one done, and even then I had major help (jrb2019 built all the walls by himself).

Not to mention that I have a face made for radio, and a voice made for 1920s silent films.

If I find another topic I think is interesting or worth exploring I may do another video or series, but the quality will probably remain at the "I'm a busy dad and don't have time to do this professionally" level.

Thanks for watching/chiming in! Makes the effort worth it if yall are learning something with me.
BenderRodriguez
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oh no said:

wow. you put a lot of solid work into this testing. nice job.


I personally bought 300blk for my first rifle, thinking with a suppressor and subsonic ammo, it would be easy on our own ears and considerate to neighbors as the kids and I plink and practice a lot.. plus, subsonic offering the possibility of potential follow-up shots on hogs.. but alas, I don't know diddly squat and I've had the damnedest time getting it to cycle reliably, guessing too much gas with the can on.


I meant to get back to this and completely forgot until now.

What can, what ammo, who built it, what buffer, what gas block, what barrel?
oh no
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to not derail your thread on your pen testing, sent you a DM!
Serious Lee
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thanks to the youtube algorithim, i am now aware of just how much more destructive a .45-70 is than a 12g 1oz slug. almost feel myself going down this hole, and not coming back for a while
BenderRodriguez
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Was bumping my arfcom thread on this to keep it out of the archives and figured I would bump this one too for anyone who missed it the first time around.
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