Working on the brakes on what was my uncle's old truck, 2007 F-150 2WD. The ABS light is on with an ABS ECU code. Brake warning light is also on -- hope that's just the fluid level sensor or something. It has plenty of fluid and no leaks.
Pedal feel isn't great but it stops decently. I'm first making sure everything is mechanically sound and will then do a fluid flush if I still don't like the pedal, before worrying about ABS.
Front brakes look OK, no need to replace yet, except that one caliper pin on each side requires a lot of effort to move. It's the one with the rubber bushing on it:
larger image
another angle
Didn't look too bad but I cleaned it up (including the bore with Q-tips) and used a small amount of Sil-Glyde (not too much), but it's not any better. The bore looks perfect and the pin looks good, just one shiny spot further up but nothing I can feel. I thought maybe the rubber had swollen so I got a new bushing/boot kit (orange is new, black is old). Unfortunately that's not any better!
Am I missing something -- is the Ford design supposed to be hard to move on that pin, or do I need to replace the pins and/or caliper bracket? When swapping pins around, it's always the pin with the rubber bushing that's tight, the same in any hole, and one of the two pins with bushings is tighter than the other. The pins without bushings move perfectly.
Pedal feel isn't great but it stops decently. I'm first making sure everything is mechanically sound and will then do a fluid flush if I still don't like the pedal, before worrying about ABS.
Front brakes look OK, no need to replace yet, except that one caliper pin on each side requires a lot of effort to move. It's the one with the rubber bushing on it:
larger image
another angle
Didn't look too bad but I cleaned it up (including the bore with Q-tips) and used a small amount of Sil-Glyde (not too much), but it's not any better. The bore looks perfect and the pin looks good, just one shiny spot further up but nothing I can feel. I thought maybe the rubber had swollen so I got a new bushing/boot kit (orange is new, black is old). Unfortunately that's not any better!
Am I missing something -- is the Ford design supposed to be hard to move on that pin, or do I need to replace the pins and/or caliper bracket? When swapping pins around, it's always the pin with the rubber bushing that's tight, the same in any hole, and one of the two pins with bushings is tighter than the other. The pins without bushings move perfectly.